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Load Carrier with PE Foam

Are you looking for practical and durable packaging solutions for transport and storage management? Then we recommend packaging combinations made of foam and twin-wall sheets. Appropriately adapted PE foam rails are glued onto the twin-wall sheets, which are customized to fit the shape of the products to be transported. Due to the combination of both materials, we create ultra-light packaging solutions for you.

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Twin-Wall Load Carrier with PE Foam Holder

When developing load carriers, soft foams and sturdy twin-wall sheets offer unexpected possibilities. Therefore we develop high-quality and efficient packaging solutions for transport and storage management. The combination of both materials generates very light yet strong transport carriers that can securely transport even heavy products in precisely fitting holders, for example vehicle parts or equipment. The load carriers we develop are generally used in the automotive industry, mechanical engineering or engine technology.

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Twin-Wall and Foam Combination Packaging

Essential components of transport packaging are accurately fitting and dimensionally precise product fixtures, because the products to be transported must arrive at their destination without damage. In addition, the packaging solutions must be lightweight and efficiently designed. This is a requirement that we achieve by combining a wide variety of packaging materials. In the picture you can see a twin-wall sheet carrier on which PE foam holders are glued. Twin-wall sheets made of plastic are ideal because they are very light yet strong.

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ripplex Packaging Box

Simple but effective! Several u-shaped corrugated cardboard cushions are glued together so that in the end a stable box is created. This solution offers high load-bearing capacity and is precisely tailored to the product. If you need cost-effective, simple and environmentally friendly packaging solutions, we can offer you great options with ripplex.

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Divider Block made of Foam

This unusually large divider block made of PE foam is very sturdy and thick walled. SThis protects the sensitive workpieces from damage even during the heaviest impacts and vibrations.

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ripplex Cushion from Corrugated Cardboard

Sustainable packaging doesn't have to be difficult! Our environmentally friendly ripplex cushions, can be customized to fit products using perforations and grooves. Even for heavy goods, e.g. machine parts, we can bring additional stability to the packaging with additional struts. The fixation and cushioning is as good as comparable packaging solutions made of styrofoam. Furthermore,the packaging process is quick and safe.

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Load Carrier made of Foam and Twin-Wall Sheets

The combination of packaging materials such as foam and twin-wall sheets enables the development of extremely lightweight yet durable transport carriers. This type of packaging also allows the safe transport of sensitive products made of glass. The packaging is reusable and is suitable for the automotive industry and in the electromobility sector.

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FORMPAPIER® Cushion Packaging

The advantage of FORMPAPIER® packaging is that it is cost-effective, environmentally friendly and suitable for a wide range of lightweight consumer packaging. For example, for food to non-food glassware, media products, furniture, cosmetics and hardware. A major advantage is that the moulded pulp can be adapted to the shapes of almost any product during production, so that the packaged goods are absolutely impact-resistant and slip-proof.

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FORMPAPIER® Transport Carrier

We often use our 3D moulded transport carriers for protective packaging of high-value equipment in the consumer electronics or furniture industry. They are versatile and can be individually adapted to the respective product shapes and are available quickly and cost-efficiently. Another positive effect is that no plastic is used. The packaging is therefore extremely environmentally friendly.

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FORMPAPIER® Transport Packaging

Packaging made of recycled paper is much more cost-efficient and, above all, more sustainable than packaging made of styrofoam or plastic. FORMPAPIER® solutions are suitable for the technical industry on the one hand and for the food industry on the other, as the material structure of FORMPAPIER® can be subjected to very high mechanical strain.

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PU Foam Inlay for Cans

PU foam is the perfect "shock absorber" for very sensitive and fragile items. The round cavities provide the necessary fixation of the packaged product. PU foam (flexible polyurethane foam) is very light, reusable and has excellent cushioning properties. PU is therefore suitable for all packaging solutions where products have to arrive at their destination undamaged.

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Durable PE Workpiece Carrier

Due to the polyethylene foam, different properties of the material (UV resistance, temperature resistance) can have a positive effect on the packaging, which is particularly desirable for reusable solutions. We offer our customers safe and customized transport carriers made of PE foam, which are ideal for precise assembly of all kinds of components.

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ripplex Cushion for Worm Gears

Cushions made of sustainable corrugated cardboard offer optimum protection against damage to sensitive and medium-weight products, such as a worm gear, as shown in this picture. The low-cost, glued block layers with precisely fitting profiles can also be supplied with matching outer packaging.

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Cushion Package for Electric Linear Motor

If you are looking for cost-effective and secure packaging solutions for medium-weight products, our sustainable and robust ripplex is an optimal alternative. Complex product shapes, such as this linear motor, can be fitted into appropriately shaped cavities.

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Antistatic Nap Foam Box

For small to medium-sized packaged goods, our PE dimpled foam boxes ensure a secure lining (pink). In addition, they provide protection against antistatic charge (dissipation), as in this case study. Products can be packed ultra-fast and at the same time they are kept shock- and scratch-proof during shipping due to the soft padding of the foam material.

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Twin-Wall Sheet Packaging

Transport Packaging - Light and Sturdy

DE-PACK offers safe and space optimized twin-wall sheet transport packaging. The shockproof twin-wall sheets (made of polypropylene) offer, in addition to the convenient material processing, excellent strength in relation to weight.

Please feel free to contact us to find out more!

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Dual-Nesting Trays

This foam tray is designed with a dual-nested contour cut. PE foam packaging is not only functional but can also be cost-effective and reusable. Medical equipment, various components, small parts, etc., are all kept safe for transportation with our packaging products. The packaging is also ideally suited for use on automotive industry conveyor belts.

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Stackable Workpiece Carrier

The basic advantage of a thermoformed load carrier, besides its sturdiness, is its optimal stackability. As shown in the picture, the individual trays can be stacked to save space. This increases capacity and at the same time saves storage space and reduces costs. Furthermore, the load carriers can be individually designed to match the shape of the products to be packed.

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reinpapier® Product Carrier

reinpapier® packaging is manufactured using a specially developed injection molding process. An environmentally friendly paper foam mix is injected into an aluminum mold and baked under appropriate temperature to form the final packaging product. This process creates very stable and practical carriers for various products including molded parts. reinpapier® is primarily used as disposable packaging.

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Antistatic grid

This antistatic lattice compartment made of foam is used for safe separation of components, mostly intended for larger outer packaging, for example in plastic containers. The division into individual compartments provides your packaged goods in a sorted and visible manner, thus simplifying their use. The separation by wide webs prevents the products from bumping against each other.

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Workpiece Tray

Together with our customers, we frequently develop plastic inlays using thermoforming for all common outer boxes or load carriers. The efficient storage, transport and handling of components is made possible by thermoformed workpiece carriers. This way, we can guarantee that workpieces arrive safely during transport between suppliers and manufacturing plants.

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ESD-Divider from Corrugated Cardboard

We offer our high quality cardboard dividers to many customers in the electronics industry. With excellent ESD protection, the packaging of sensitive components is possible without any problems. The ESD packaging therefore rounds off the transport protection for products such as electronic components, printed circuit boards and many more.

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Load carrier packing

This load carrier packaging made of PE foam with an HKP base plate as the basic carrier, including contour-cut and glued-on foam strips, was specially designed for multi-way use. The solution can hold several uniform components in a highly functional and very safe way. Therefore, the robust load carrier is excellently suited for use on conveyor belts, in the automotive industry.

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Cardboard Box

No matter what you want to transport or ship, the products should always be safe and optimally protected. With customized cardboard boxes, you no longer have to worry about products arriving safely at their destination. At DE-PACK you will find the perfect cost-effective packaging for small to medium sized products.

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ESD Shipping Box

Electric fields can occur anytime and anywhere, this can be dangerous to electronic components and assemblies. Protect your valuable electronics from these hazards with appropriate ESD packaging solutions. Protective layers, for example a treated corrugated cardboard or an appropriate foam inlays, protect the products from damaging voltages.

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Divider with Textile Cover

We also supply the individual partition walls of a divider with an additional textile coating upon request. This packaging solution makes it easier to load and transport sensitive products. The soft textile coating on the surfaces effectively prevents damage to the poducts so that precision turned parts with stainless steel surfaces or chrome plated small parts can be transported.

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Twin-Wall Sheet Transport Container

In customizable sizes, we offer stable and volume-optimized reusable transport packaging made of twin-wall sheets. Twin-wall sheet transport containers are lightweight, durable and and can be delivered flat. In addition, special containers with ESD/VCI or antistatic protection are also available. With carrying handles and a suitable foam inlay, this twin-wall sheet container offers optimal transport properties.

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Polyethylene Foam Packaging

In addition to providing excellent cushioning protection, crosslinked PE foams can be finished in various ways including: anti-static (colored pink), electro-conductive as well as flame retardant. Other advantages of PE foam: particularly resistant to moisture, excellent protection against impact, low density, excellent resistance to weathering and aging, etc.

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Solid Board Grass Packaging

This sliding box made of solid board can excel with a special feature. It consists of 50% grass or grass fiber. Sliding boxes are smart two-part packaging solutions, consisting of printable slipcases and inlays. The slipcase is primarily used for design purposes and corporate identity. This type of packaging has a very high quality appearance and is often used as a premium packaging.

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Foldable Blister

Transparent blister packaging is a type of display packaging. The advantage is obvious, the thin transparent packaging made of thermoformed plastic presents the product accurately. In addition, labels can be easily attached. Our folding blisters are practical and cost-effective packaging solutions for products of various shapes and sizes. Please feel free to contact us if you want to learn more.

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Biodegradable Packaging

reinpapier® can be simply disposed of with waste paper and recycled - i.e. reused. Should a packaging be carelessly disposed of in nature, there is no harm, because the material decomposes naturally and completely within a few weeks.

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Molded reinpapier® Packaging

We classify reinpapier® packaging solutions as environmentally friendly packaging. "Environmentally friendly" because the raw materials used in the packaging do not contain any chemical ingredients. reinpapier® is a revolutionary natural packaging whose four main ingredients are obtained directly from nature using renewable, reusable raw materials. The individual ingredients include 70% starch, 12% paper, 18% water and a specialized premix.

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Transparent Disposable Tray

Disposable plastic trays are usually designed with thinner walls to achieve the most economical use of materials. The thermoformed trays are available in both transparent or colored versions and are made exclusively from recycled materials. Our lightweight disposable trays are great for long transport distances, oversea shipments and airfreight deliveries because the trays do not have to be used multiple times.

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duo-fix Retention Packaging

You want to protect your products reliable and safe? No problem, with our two-part retention packaging solutions duo-fix all kinds of goods are securely packed. You do not need any additional packaging material. With the help of a tensioning foil, the products are quickly clamped onto a corrugated cardboard carrier and can then be securely stowed in the outer carton.

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